Fanuc Oi Mate Tc Manual For Type A02b 0311 B520
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Fanuc manual fanuc series oi-model c. 1. FANUC Series 0.MODEL CFANUC Series 0. Mate-MODEL C MAINTENANCE MANUAL B-64115EN/02. No part of this manual may be reproduced in any form.
All specifications and designs are subject to change without notice.The products in this manual are controlled based on Japan’s “Foreign Exchange andForeign Trade Law”. The export from Japan may be subject to an export license by thegovernment of Japan.Further, re-export to another country may be subject to the license of the government ofthe country from where the product is re-exported. Furthermore, the product may also becontrolled by re-export regulations of the United States government.Should you wish to export or re-export these products, please contact FANUC for advice.In this manual we have tried as much as possible to describe all the various matters.However, we cannot describe all the matters which must not be done, or which cannot bedone, because there are so many possibilities.Therefore, matters which are not especially described as possible in this manual should beregarded as ”impossible”. SAFETY PRECAUTIONSThis section describes the safety precautions related to the use of CNC units.
It is essential that these precautionsbe observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in thissection assume this configuration).CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualifiedtechnician.Users must also observe the safety precautions related to the machine, as described in the relevant manual suppliedby the machine tool builder.Before checking the operation of the machine, take time to become familiar with the manuals provided by themachine tool builder and FANUC. DEFINITION OF WARNING, CAUTION, AND NOTE. WARNINGS RELATED TO CHECK OPERATION. WARNINGS RELATED TO REPLACEMENT. WARNINGS RELATED TO PARAMETERS. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE.
S–7 s–1. SAFETY PRECAUTIONS B–64115EN/021 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note.
Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.NOTE The Note is used to indicate supplementary information other than Warning and Caution. ` Read this manual carefully, and store it in a safe place.
S–2. B–64115EN/02 SAFETY PRECAUTIONS 2 WARNINGS RELATED TO CHECK OPERATION WARNING 1. When checking the operation of the machine with the cover removed (1) The user’s clothing could become caught in the spindle or other components, thus presenting a danger of injury.
When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components. (2) When checking the operation, perform idle operation without workpiece. When a workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area.
This presents a serious danger of injury. Therefore, stand in a safe location when checking the operation. When checking the machine operation with the power magnetics cabinet door opened (1) The power magnetics cabinet has a high–voltage section (carrying a mark).
Never touch the high–voltage section. The high–voltage section presents a severe risk of electric shock.
Before starting any check of the operation, confirm that the cover is mounted on the high–voltage section. When the high–voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock.
Fanuc Oi Mate Tc Manual For Type A02b 0311 B5200
(2) Within the power magnetics cabinet, internal units present potentially injurious corners and projections. Be careful when working inside the power magnetics cabinet.
Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
S–3. SAFETY PRECAUTIONS B–64115EN/02 WARNING5. Ensure that the specified feedrate is appropriate for the intended operation.
Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.6. When using a tool compensation function, thoroughly check the direction and amount of compensation.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. S–4. B–64115EN/02 SAFETY PRECAUTIONS 3 WARNINGS RELATED TO REPLACEMENT WARNING 1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit may damage the unit, while also presenting a danger of electric shock.
When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If the replacement is attempted by only one person, the replacement unit could slip and fall, possibly causing injury. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow at least twenty minutes after turning off the power for these residual voltages to dissipate.
When replacing a unit, ensure that the new unit has the same parameter and other settings as the old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable machine movement could damage the workpiece or the machine itself, and present a danger of injury. S–5. SAFETY PRECAUTIONS B–64115EN/024 WARNINGS RELATED TO PARAMETERS WARNING 1. When machining a workpiece for the first time after modifying a parameter, close the machine cover.
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Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation by using functions such as the single block function, feedrate override function, and machine lock function, or by operating the machine without mounting a tool and workpiece. If the machine is used before confirming that it operates normally, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury. The CNC and PMC parameters are set to their optimal values, so that those parameters usually need not be modified. When a parameter must be modified for some reason, ensure that you fully understand the function of that parameter before attempting to modify it.
If a parameter is set incorrectly, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury. S–6.
B–64115EN/02 SAFETY PRECAUTIONS 5 WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard. NOTE The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost.
To replace the battery, see the procedure described in Section 2.10 of this manual. S–7. SAFETY PRECAUTIONS B–64115EN/02 WARNING2. Absolute pulse coder battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.
NOTE The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or CRT screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.
To replace the battery, see the procedure described in Servo Amplifier Maintenance Manual. S–8. B–64115EN/02 SAFETY PRECAUTIONS WARNING 3. Fuse replacement Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.
For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover). Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard. S–9. B–64115EN/02 PREFACEPREFACEDescription of 1.Display and operationthis manual This chapter covers those items, displayed on the screen, that are related to maintenance.
A list of all supported operations is also provided at the end of this chapter. 2.Hardware This chapter describes the configuration of the hardware, lists the hardware units, and explains how to replace printed–circuit boards. 3.Data input/output This chapter describes the input/output of data, including programs, parameters, and tool compensation data, aswell as the input/output procedures for conversational data. 4.Interface between the CNC and PMC This chapter describes the PMC specifications, the system configuration, and the signals used by the PMC. 5.Digital servo This chapter describes the servo tuning screen and how to adjust the reference position return position. 6.AC spindles These chapters describe the spindle amplifier checkpoints, as well as the spindle tuning screen.
7.Trouble shooting This chapter describes the procedures to be followed in the event of certain problems occurring. Alarm list B. List of maintenance parts C. Boot system D.
FSSB start–up procedure/materials E. Notation of MDI keys This manual does not provide a parameter list. If necessary, refer to the separate PARAMETER MANUAL. P–1. PREFACE B–64115EN/02Applicable models The models covered by this manual, and their abbreviations are: Product name Abbreviation FANUC Series 0i–TC 0i–TC FANUC Series 0i–MC 0i–MC Series 0i FANUC Series 0i–PC 0i–PC FANUC Series 0i Mate–TC 0i–Mate TC Series 0i Mate FANUC Series 0i Mate–MC 0i–Mate TC NOTE Some function described in this manual may not be applied to some products.
For details, refer to the DESCRIPTIONS manual (B–64112EN) There are two types of basic units for Series 0i–C and Series 0i Mate–C: Basic unit drawing No. Model A02B–0309–B50n(n=0,1.,9) Series 0i –C A02B–0311–B50n (n=0,1.,9) Series 0i Mate–C A02B–0311–B51n (n=0,1.,9) Series 0i Mate–C A02B–0309–B52n(n=0,1.,9) Series 0i –C A02B–0311–B52n (n=0,1.,9) Series 0i Mate–C A02B–0311–B53n (n=0,1.,9) Series 0i Mate–C p–2. B–64115EN/02 PREFACERelated manuals of The following table lists the manuals related to Series 0i–C, Series 0iSeries 0i–C/0i Mate–C Mate–C. This manual is indicated by an asterisk(.).